BestaPower - Compressed Air and Electric Supply Systems

BestaPower Compressed Air and Electric Supply Systems are used to make compressed air, electrical power and digital data available where needed.

Additional information


These systems are used to make compressed air, electrical power and digital data available primarily in assembly shops which use hand tools and in partly automated working processes and also feature tool carriers and tool transporters to allow workstations to move to where they are needed along the line.

BestaPower A180

Additional information

The A180 aluminum profile with integral compressed air supply and high load reduces the need of the steel structure.

Its compatibility with the A62 profile, grooves on three sides that allow the installation of energy supply and peripheral equipment, as well as the option for stationary air supply using tapping valves and tapping carriages, or continuous energy supply with a laterally suspended energy guiding chain, all this characterizes A180 as the peak performer among the Bestapower profiles.

Special features

  • Ideal compressed air supply over the entire length of the rail profile using tapping valves
  • Low installation effort due to long suspension distance
  • Compressed air supply via tapping valves: no cable / hose loops or chain channel for energy guiding chain
  • Simple installation of peripheral equipment and power supply using profile grooves
  • Optimum compressed air supply even with multiple loads and high air consumption due to integral compressed air pipe
  • Minimal planning effort and high degree of system flexibility due to modular design.
  • Application-specific solutions adapted to customer needs with energy supply using tapping valves, connection plates, or an energy guiding chain
  • Above-average lifetime due to screw connector system – reusability of all components while adapting to changed production sequences
  • Flexible workplace layout with equipment carriers / tool transporters with energy supply
  • Reliable, accurate guiding with extruded aluminum profile
  • Reduced energy costs using optimized tapping valve system

Main applications

  • Long production and assembly lines in the automotive industry, utility vehicle construction and agricultural technology

Product data

Standard application data

  • Maximum intrinsic weight of rails [kg/m]: 5,7
  • Maximum suspension distance [m]: 6
  • Maximum point load [kg]: 120
  • Maximum segment load [kg/m]: 10 at 6 m suspension distance
  • Maximum travel speed [m/min] manual pushing
  • Cycle length tapping valve system [m]: arbitrary
  • Maximum cycle length with energy guiding chain [m]: 18
  • Standard spacing between tapping valves/compressed air taps: [m]: 1,5
  • Maximum operating pressure [bar]: 10
  • Interfaces: G1 ¼" ball valve at start of system | tapping carriage with ½“ hose or G ½“ connections along the profile
  • Compressed air supply through tapping valves and tapping carriage G 3/8“ or G ½" 
  • Operating conditions indoors [°C]: +5 to +60

Downloads


BestaPower W5 - traxX

Additional information

The automation solution with integrated compressed air line, sideways installed energy-guiding chain and optional position gauging system.

Special features

  • The optimal compressed air supply, even for users with high air consumption, using integrated 2" compressed air pipe
  • High load capacity at light weight, due to special aluminum profile
  • Maximum flexibility, due to easy installable compressed air outlets
  • Flexible and adaptable, thanks to terminal profiling on all sides
  • Safe, low-friction guiding, thanks to I-profile trolleys with polyamide flange rollers
  • Automation with an optional, position gauging

Main applications

  • Assembly lines in the automotive industry

Product data

Standard application data

  • Suspension distance max. [m]: 4
  • Point load max. [kg]: 100
  • Section load max. [kg/m]: 250
  • Travel speed max. [m/min]: 80
  • System length Workstation length max. [m]: 20
  • Capacity up to 2 x ½" compressed air hoses, 1 electrical cable 3 x 2,5 mm2 or 5 x 2,5 mm2 1 high-frequency line
  • Working pressure max. [bar]: 12
  • Interfaces Feed through terminal boxes | 2" ball valve at feeding point
  • Compressed air outlet using R ½" inside thread (coupling optional)
  • Equipment carrier: Steel and/ or Aluminum
  • Working conditions Indoors [°C]: +5 up to +60
  • Options: Position gauging system

Downloads


BestaPower A62

Additional information

The A62 aluminum profile with integral compressed air supply is suitable for use with tapping valves and tapping carriages, as well as for continual energy supply with a laterally suspended energy guiding chain.

Special features

  • Ideal media supply over the entire length of the rail profile using tapping valves
  • Compressed air supply via tapping valves: no cable / hose loops or chain channel for energy guiding chain
  • Optimum compressed air supply even with multiple loads and high air consumption due to integral compressed air pipe
  • Minimal planning effort and high degree of system flexibility due to modular design.
  • Application-specific solutions adapted to customer needs with energy supply using tapping valves, connection plates, or an energy guiding chain
  • Above-average lifetime due to screw connector system – reusability of all components while adapting to changed production sequences
  • Flexible workplace layout with equipment carriers / tool transporters with energy supply
  • Reliable, accurate guiding with extruded aluminum profile
  • Reduced energy costs using optimized tapping valve system

Main applications

Long production and assembly lines in the automotive industry, utility vehicle construction and agricultural technology

Product data

Standard application data

  • Maximum intrinsic weight of rails [kg/m]: 2,63
  • Maximum suspension distance [m]: 3
  • Maximum point load [kg]: 80 at 2 m suspension distance
  • Maximum segment load [kg/m]: 80 at 2 m suspension distance
  • Maximum travel speed [m/min] manual pushing
  • Standard spacing between taping valves/compressed air taps: [m]: 1,5
  • Cycle length tapping valve system [m]: arbitrary
  • Maximum cycle length with energy guiding chain [m]: 18
  • Maximum operating pressure [bar]: 10
  • Interfaces: G 1¼" ball valve at start of system | tapping carriage with ½“ hose or G ½“ connections along the profile
  • Compressed air supply through tapping valves and tapping carriage G 3/8“ or G ½" 
  • Operating conditions indoors [°C]: +5 to +60

Downloads


BestaPower C75

Additional information

A compact aluminum profile C75 without integrated air supply, for simple applications. Energy supply using a classical festoon system with hose / cable loops or using a laterally suspended energy guiding chain.

Special features

  • Minimal planning effort and high degree of system flexibility due to modular design
  • Above-average lifetime due to screw connector system – reusability of all components while adapting to changed production sequences
  • Reliable guidance using easily rolling ball bearings with polymer bandage
  • Simple installation using variable brackets
  • Simple installation of peripheral equipment and power supply thanks to four practical grooves
  • Minimized downtime and adaptation time; installation of additional scales without stopping operation
  • Flexible travel distances using a simple festoon system or laterally suspended energy guiding chain
  • Gentle guiding of hoses and cables, using flexible, multi-level, cable clips

Main applications

  • Assembly workplaces
  • Short assembly lines

Product data

Standard application data

  • Intrinsic weight of rails: [kg/m]: 1,82
  • Maximum suspension distance [m]: 3
  • Maximum point load [kg]: 65 at 2 m suspension interval
  • Maximum section load [kg/m]: 80 kg at 2 m suspension distance
  • Maximum travel speed [m/min]: manual pushing
  • Media supply: festoon system or energy guiding chain
  • Maximum cycle length with energy guiding chain [m]: 18
  • Maximum operating pressure [bar]: 8
  • Interfaces: free hose or cable ends
  • Equipment carrier: galvanized steel
  • Operating conditions indoors [°C]: +10 to +60

BestaPower C40

Additional information

The BestaPower C40 energy supply system provides mobile consumers with a continuous supply of compressed air, electrical energy, and data through an energy guiding chain or festoon system. The modular assembly and flexible attachment options allow for simple and quick installation.

Special features

  • Reliable supply, thanks to sturdy slide carriers
  • Easy movement, thanks to plastic rollers
  • Simple installation, using variable brackets
  • Gentle guiding of hoses and lines
  • Flexible system lengths, with simple festoon system
  • No cable loops with energy guiding chain
  • Can be installed on existing C rails

Main applications

  • Installation workplaces
  • Workbenches
  • Assembly lines

Product data

Standard application data

  • Suspension distance max. [m]: 2
  • Point load max. [kg]: 125
  • Section load max. [kg/m] 200
  • Workstation length max. [m]: 20
  • Working pressure max. [bar]: 10
  • Interfaces Feed through terminal and hose ends
  • Equipment carrier: Steel and/ or Aluminum
  • Working conditions Indoors [°C]: +10 up to +60

Downloads