Compressed Air and Electric Supply Systems

Conductix-Wampfler Compressed Air and Electric Supply Systems are used to make compressed air, respiratory air, electrical power and digital data available where needed. All systems make it possible to use different modular components to create customer-specific systems for virtually any application.

Bestapower C75

Additional information

A compact aluminum profile C75 without integrated air supply, for simple applications. Energy supply using a classical festoon system with hose / cable loops or using a laterally suspended energy guiding chain.

Special features

  • Minimal planning effort and high degree of system flexibility due to modular design
  • Above-average lifetime due to screw connector system – reusability of all components while adapting to changed production sequences
  • Reliable guidance using easily rolling ball bearings with polymer bandage
  • Simple installation using variable brackets
  • Simple installation of peripheral equipment and power supply thanks to four practical grooves
  • Minimized downtime and adaptation time; installation of additional scales without stopping operation
  • Flexible travel distances using a simple festoon system or laterally suspended energy guiding chain
  • Gentle guiding of hoses and cables, using flexible, multi-level, cable clips

Main applications

  • Assembly workplaces
  • Short assembly lines

Product data

Standard application data

  • Intrinsic weight of rails: [kg/m]: 1,82
  • Maximum suspension distance [m]: 3
  • Maximum point load [kg]: 65 at 2 m suspension interval
  • Maximum section load [kg/m]: 80 kg at 2 m suspension distance
  • Maximum travel speed [m/min]: manual pushing
  • Media supply: festoon system or energy guiding chain
  • Maximum cycle length with energy guiding chain [m]: 18
  • Maximum operating pressure [bar]: 8
  • Interfaces: free hose or cable ends
  • Equipment carrier: galvanized steel
  • Operating conditions indoors [°C]: +10 to +60

Bestapower A62

Additional information

The A62 aluminum profile with integral compressed air supply is suitable for use with tapping valves and tapping carriages, as well as for continual energy supply with a laterally suspended energy guiding chain.

Special features

  • Ideal media supply over the entire length of the rail profile using tapping valves
  • Compressed air supply via tapping valves: no cable / hose loops or chain channel for energy guiding chain
  • Optimum compressed air supply even with multiple loads and high air consumption due to integral compressed air pipe
  • Minimal planning effort and high degree of system flexibility due to modular design.
  • Application-specific solutions adapted to customer needs with energy supply using tapping valves, connection plates, or an energy guiding chain
  • Above-average lifetime due to screw connector system – reusability of all components while adapting to changed production sequences
  • Flexible workplace layout with equipment carriers / tool transporters with energy supply
  • Reliable, accurate guiding with extruded aluminum profile
  • Reduced energy costs using optimized tapping valve system

Main applications

Long production and assembly lines in the automotive industry, utility vehicle construction and agricultural technology

Product data

Standard application data

  • Maximum intrinsic weight of rails [kg/m]: 2,63
  • Maximum suspension distance [m]: 3
  • Maximum point load [kg]: 80 at 2 m suspension distance
  • Maximum segment load [kg/m]: 80 at 2 m suspension distance
  • Maximum travel speed [m/min] manual pushing
  • Standard spacing between taping valves/compressed air taps: [m]: 1,5
  • Cycle length tapping valve system [m]: arbitrary
  • Maximum cycle length with energy guiding chain [m]: 18
  • Maximum operating pressure [bar]: 10
  • Interfaces: G 1¼" ball valve at start of system | tapping carriage with ½“ hose or G ½“ connections along the profile
  • Compressed air supply through tapping valves and tapping carriage G 3/8“ or G ½" 
  • Operating conditions indoors [°C]: +5 to +60

Bestapower A180

Additional information

The A180 aluminum profile with integral compressed air supply and high load reduces the need of the steel structure.

Its compatibility with the A62 profile, grooves on three sides that allow the installation of energy supply and peripheral equipment, as well as the option for stationary air supply using tapping valves and tapping carriages, or continuous energy supply with a laterally suspended energy guiding chain, all this characterizes A180 as the peak performer among the Bestapower profiles.

Special features

  • Ideal compressed air supply over the entire length of the rail profile using tapping valves
  • Low installation effort due to long suspension distance
  • Compressed air supply via tapping valves: no cable / hose loops or chain channel for energy guiding chain
  • Simple installation of peripheral equipment and power supply using profile grooves
  • Optimum compressed air supply even with multiple loads and high air consumption due to integral compressed air pipe
  • Minimal planning effort and high degree of system flexibility due to modular design.
  • Application-specific solutions adapted to customer needs with energy supply using tapping valves, connection plates, or an energy guiding chain
  • Above-average lifetime due to screw connector system – reusability of all components while adapting to changed production sequences
  • Flexible workplace layout with equipment carriers / tool transporters with energy supply
  • Reliable, accurate guiding with extruded aluminum profile
  • Reduced energy costs using optimized tapping valve system

Main applications

  • Long production and assembly lines in the automotive industry, utility vehicle construction and agricultural technology

Product data

Standard application data

  • Maximum intrinsic weight of rails [kg/m]: 5,7
  • Maximum suspension distance [m]: 6
  • Maximum point load [kg]: 120
  • Maximum segment load [kg/m]: 10 at 6 m suspension distance
  • Maximum travel speed [m/min] manual pushing
  • Cycle length tapping valve system [m]: arbitrary
  • Maximum cycle length with energy guiding chain [m]: 18
  • Standard spacing between tapping valves/compressed air taps: [m]: 1,5
  • Maximum operating pressure [bar]: 10
  • Interfaces: G1 ¼" ball valve at start of system | tapping carriage with ½“ hose or G ½“ connections along the profile
  • Compressed air supply through tapping valves and tapping carriage G 3/8“ or G ½" 
  • Operating conditions indoors [°C]: +5 to +60

W1 - Festoon

Additional information

For simple applications. W1-Festoon is a conventional festoon system with hose/cable loops.

Special features

  • Reliable supply, thanks to sturdy steel slide carriers
  • Simple installation, using variable brackets
  • Flexible system lengths, with simple festoon system
  • Gentle guiding of hoses and lines, using flexible, multi-level, cable and hose clips

Main applications

  • Installation workplaces
  • Workbenches
  • Jib boom equipment
  • Underslung crane systems
  • Portal cranes

Product data

Standard application data

  • Suspension distance max. [m]: 2
  • Point load max. [kg]: 125
  • Section load max. [kg/m] 200
  • Travel speed max. [m/min]: 125
  • System length Compressed air max. [m]: 35
  • Electrical lines max. [m]: 100
  • Capacity up to 3 x ½" compressed air hoses up to 10 electrical cables, round or flat
  • Working pressure max. [bar]: 8
  • Interfaces hose or cable ends
  • Equipment carrier: Steel and/ or Aluminum
  • Working conditions Indoors [°C]: +10 up to +60

W2 - ManAir

Additional information

The integrated system. W2-ManAir is a C-rail system without cable loops through sideways installed energy guiding chain (ideal for retrofit).

Special features

  • Easy movement, thanks to plastic rollers
  • No cable loops, as media supply is enclosed in energy guiding chains on the side of the system
  • Use of entire system length is possible, since no room is taken up by cable storage
  • Minimal pressure loss, due to center feed
  • Suitable for large hose diameters, variable chain sizes
  • Can be installed on existing C rails

Main applications

  • Installation workplaces
  • Underslung crane system
  • Portal cranes

Product data

Standard application data

  • Suspension distance max. [m]: 2
  • Point load max. [kg]: 125
  • Section load max. [kg/m]: 200
  • Travel speed max. [m/min]: 60
  • System length Workstation length max. [m]: 20
  • Capacity up to 2 x ½" compressed air hoses, 1 electrical cable 3 x 2,5 mm2 or 5 x 2,5 mm2 1 high-frequency line
  • Working pressure max. [bar]: 10
  • Interfaces Feed through terminal and hose ends
  • Compressed air outlet using R ½" inside thread (coupler optional)
  • Equipment carrier: Steel and/ or Aluminum
  • Working conditions Indoors [°C]: +10 up to +60

W5 - traxX

Additional information

The automation solution with integrated compressed air line, sideways installed energy-guiding chain and optional position gauging system.

Special features

  • The optimal compressed air supply, even for users with high air consumption, using integrated 2" compressed air pipe
  • High load capacity at light weight, due to special aluminum profile
  • Maximum flexibility, due to easy installable compressed air outlets
  • Flexible and adaptable, thanks to terminal profiling on all sides
  • Safe, low-friction guiding, thanks to I-profile trolleys with polyamide flange rollers
  • Automation with an optional, position gauging

Main applications

  • Assembly lines in the automotive industry

Product data

Standard application data

  • Suspension distance max. [m]: 4
  • Point load max. [kg]: 100
  • Section load max. [kg/m]: 250
  • Travel speed max. [m/min]: 80
  • System length Workstation length max. [m]: 20
  • Capacity up to 2 x ½" compressed air hoses, 1 electrical cable 3 x 2,5 mm2 or 5 x 2,5 mm2 1 high-frequency line
  • Working pressure max. [bar]: 12
  • Interfaces Feed through terminal boxes | 2" ball valve at feeding point
  • Compressed air outlet using R ½" inside thread (coupling optional)
  • Equipment carrier: Steel and/ or Aluminum
  • Working conditions Indoors [°C]: +5 up to +60
  • Options: Position gauging system

Downloads

Manual - Media Supply System W5-TraxX