Conductix-Wampfler provides flexible and modular charging contact solutions for powering and charging mobile electric devices, such as AGVs, mobile robots, electric forklifts, and transfer cars. Designed for industrial applications, our solutions support load currents ranging from 5 to 600 A. Pilot or auxiliary contacts are optionally available. In addition to bus communication, these can also can be used as pure release contacts to start or inhibit the charging. Our Charging Contacts are safe, reliable and smart - the perfect solution for your next pilot project or larger scale serial volume.

Key Features

  • Robust and modular
  • Flexible to use for high amount of transfers or charging cyles
  • designed for industrial use
  • Availabe with pilot/aux. contacts to control energy/transfer data

FAQs

Frequently asked questions

What are Charging Contacts used for?

Charging contacts are electrical connectors used to transfer power between a stationary charging station and a mobile Automated Guided Vehicle (AGV), Automated Guided Cart (AGC), or Autonomous Mobile Robots (AMR).

How do Charging Contacts work?

Charging contacts use conductive brushes to transfer electrical power from the charging station to the AGV, AGC or AMR battery. When the mobile unit docks with the charging station, the charging contacts make electrical contact with the charging points on the vehicle.

What types of Charging Contacts are available?

There are several types of charging contacts, including single-point and multi-point contacts. Single-point contacts use a single conductive brush, while multi-point contacts use multiple brushes to transfer power.

What are the benefits of using Charging Contacts?

Charging contacts provide a reliable and efficient method for charging AGVs, AGC and AMR systems. They are also cost-effective when compared to other charging methods, and do not require specialized training for maintenance.

What are the maintenance requirements for Charging Contacts?

Charging contacts require periodic cleaning for optimal performance. The frequency of maintenance depends on the operating conditions and usage of the system.

Can Charging Contacts be retrofitted to existing AGV, AGC and AMR systems?

Yes, charging contacts can be retrofitted to most existing systems with some modifications to the mobile unit.

What happens if the Charging Contacts are not aligned properly?

If the charging contacts are not aligned correctly, the charging process will not initiate, and the battery will not charge. Some charging systems have pilots that detect proper alignment and will not allow charging to begin until the contacts are correctly positioned.

Can Charging Contacts be used in hazardous environments?

Charging contacts can be used in hazardous environments with appropriate protection, such as explosion-proofing, to ensure safety.

What is the lifespan of Charging Contacts?

The lifespan of charging contacts depends on the usage and operating conditions of the system.
Generally, the contacts have a lifespan of 100,000 to 1,000,000 cycles on Enduro+ and Nano+.

How do Charging Contacts affect the battery life of AGV, AGC and AMR systems?

Charging contacts do not significantly affect the battery life of AGV, AGC and AMR systems if they are used correctly. Proper charging procedures and charging rates are essential for optimal battery performance.

Are there any safety considerations when using Charging Contacts?

Charging contacts carry electrical power, and safety precautions must be taken to avoid electric shock or other hazards. The charging station and mobile unit must be designed to prevent accidental contact with live parts.

What are the environmental considerations for Charging Contacts?

Charging contacts generate heat and can cause localized warming of the battery and charging system.
Adequate cooling and ventilation are necessary to prevent overheating.

How can Charging Contacts be optimized for maximum efficiency?

Charging contacts can be optimized for maximum efficiency by using high-quality materials, proper alignment, and appropriate charging rates. Regular maintenance and inspection are also important for optimal performance.

Can Charging Contacts be used for fast charging?

Yes, charging contacts can be used for fast charging. However, the charging system must be designed to handle the increased power and heat generated during fast charging.

What are the factors to consider when selecting Charging Contacts?

The factors to consider when selecting charging contacts include the power rating, voltage, current, durability, and environmental conditions of the system.

Do the Charging Contacts corrode if they sit on the shelf after purchase?

Copper, when exposed to air and moisture, can undergo a natural process called oxidation, which results in the formation of a thin layer on its surface. This layer, called patina, is primarily composed of copper carbonate and appears as a greenish or bluish film. The patina formation can be considered as tarnishing. Although copper does not corrode like iron (which forms rust), it does tarnish when left on a shelf indoors.