Low Voltage Reeling Cables with signal, CAT6 or FO element
Reeling Systems
Conductix-Wampfler offers a wide range of cables specifically designed for low-voltage reeling applications with signal, data, Ethernet, or fiber optic transmission.
Within this extensive range of cables specifically designed for reels, state-of-the-art combined power, signals, and data cables are also available to optimize the number of reels.
Conductor Material:
Copper conductors are widely used for data transmission due to their conductivity. High-flex cables often feature stranded conductors to withstand constant movement without breaking. The other solution is to use optical fiber to transmit data with light.
Shielding:
Shielding is crucial to protecting data signals from external interference. Flexible cables often incorporate braided or foil shields to minimize electromagnetic interference (EMI) and radio frequency interference (RFI). FO cables are immune to EMI by design.
Twisting or Pairing:
Employing twisted pairs or cable pairing techniques with different stranding paths helps reduce crosstalk and interference between signal conductors, enhancing data transmission quality, especially in long cables.
Signal Integrity:
Maintaining signal integrity is vital. Capacitance, impedance, and signal attenuation should be considered and managed within acceptable limits for the specific data transmission requirements.
Insulation and Jacketing:
Insulation materials must be flexible yet durable to withstand repeated bending and movement. Materials like polyurethane (PUR), thermoplastic elastomer (TPE), or ethylene propylene rubber (EPR) are commonly used for jackets in reeling cables.
Abrasion Resistance:
As these cables endure frequent movement, they need robust outer layers to resist abrasion and wear and ensure longevity.
Strain Relief:
Strain relief mechanisms, such as using strain relief fittings or incorporating service loops, are important to prevent damage to the cable at connection points or where it enters equipment.
Connector Quality:
High-quality connectors that match the cable specifications are essential for reliable data transmission. Proper termination and secure connections minimize signal loss and potential points of failure.
Data transmission in flexible reeling cables can utilize either fiber optic or copper conductors, each with its own advantages.
When deciding which one to use, considerations include the required data speed, distance, environmental factors (like electrical noise), budget, and existing infrastructure. Fiber optic cables excel in high-speed, long-distance transmission and immunity to interference, while copper conductors may offer cost-effectiveness and compatibility advantages in certain scenarios. The choice often depends on striking a balance between performance requirements and practical constraints.
