Underground Mining

Robust Systems for Demanding Underground Applications

Underground mining requires reliable systems that perform under extreme conditions. Conductix-Wampfler supports these systems with safe and efficient solutions for energy and data transmission. Our technologies enable smooth operations while reducing operating costs. In close cooperation with leading OEMs and users, we develop customized solutions that are optimally adapted to the complex requirements of underground mining.

Face Drill Rigs

Delivering Reliable Energy Supply for Accurate Drilling

Underground Loaders

Powering Efficiency in Demanding Underground Operations

Shotcrete Machines

Powering Precision in Concrete Spraying Operations

Roadheader Machines

Seamless Power and Data Solutions for Efficient Tunnel Excavation

Continuous Miners

Keeping Continuous Miners Running – Efficient and Safe

Face Drill Rigs

Delivering a Reliable Energy Supply for Accurate Drilling

Face Drill Rigs (Jumbos) are essential for underground mining and tunneling applications, where they drill precise blast holes into rock faces to advance excavation projects. These rigs operate in demanding environments, requiring a steady and powerful energy supply to drill with precision and ensure continuous operation. 

Retrofitting diesel-powered Drill Rigs with trailing cable reels is a cost-effective way to reduce emissions, lower operating costs, and improve energy efficiency. By converting existing machines to electric power, operations benefit from reduced fuel consumption and extended equipment lifespan without the need for entirely new systems. Our reeling systems provide reliable energy transmission, preventing power loss and ensuring uninterrupted drilling performance. The result? More uptime, greater efficiency, and improved sustainability.

Accurate drilling requires stable and reliable energy transmission to maintain performance and precision. Our reeling solutions support reliable cable handling, minimizing wear and tear while maximizing operational uptime. By integrating electrical power into existing Drill Rigs, mining and tunneling operations can increase productivity while reducing environmental impact.

Tailored Solutions for You:

  • Our small, hydraulic-drive Cable Reels, such as the NAMI, CWR, and TCR Series, efficiently manage power cables, ensuring reliable performance for drilling in confined underground spaces.
  • Our hydraulic Hose Reels provide precise handling of hydraulic lines, essential for the drill rig's smooth operation.

Underground Loaders

Powering Efficiency in Demanding Underground Operations

Underground Loaders, also known as Load/Haul/Dump Trucks, play a key role in ensuring overall productivity and safety in demanding operating environments. To support their performance, our motorized cable reels deliver reliable energy, enabling high acceleration and deceleration rates even under challenging conditions. These reels provide electricity directly to the loader’s motor and systems, eliminating the need for on-board diesel engines and fuel tanks. This not only reduces emissions but also lowers maintenance and operational costs. In addition, our energy solutions for battery-powered loaders ensure seamless integration and flexible charging options, supporting the industry's shift towards sustainable underground operations.

Efficient material handling relies on stable data transmission. Our advanced data transmission systems enable seamless interaction between loaders and control systems, ensuring smooth operations and enhancing both productivity and safety in underground environments.

Automation technologies significantly improve the efficiency of Underground Loaders. Our control systems integrate advanced features to optimize movement sequences and improve operator safety.

Tailored Solutions for You:

  • Motorized Cable Reels, such as the NAMI and CWR Series, deliver a reliable power supply, ensuring uninterrupted functionality for loaders in demanding underground environments.
  • Our Battery Solutions will enhance mobility and reduce dependency on external power sources, offering greater flexibility in loader operations.

Shotcrete Machines

Powering Precision in Concrete Spraying Operations

A reliable energy supply is crucial for Shotcrete Machines to ensure precise application of concrete slurry and to reinforce the stability of tunnels and shafts. Our motorized cable reels provide an efficient power transmission solution, managing cables and ensuring continuous operation even in harsh underground and tunnel environments. Designed for durability, these primarily hydraulically powered reels reduce maintenance efforts and maximize uptime. In addition, our hose reels provide seamless fluid transfer to support uninterrupted spraying operations.

Stable communication is essential for accurate spraying and real-time process control. Our robust slip ring assemblies enable seamless power and data transmission, allowing operators to monitor and adjust spray parameters with precision. Furthermore, our radio remote control systems increase flexibility and safety by enabling wireless operation, allowing operators to control machines from a safe distance while maintaining efficiency and consistency.

Our advanced energy storage solutions will provide flexible and effective energy management, reduce relocation costs, and improve air quality in underground operations. By integrating energy, data, and control solutions, we create the foundation for streamlined shotcrete applications, enhancing productivity, operational safety, and project efficiency in mining and tunneling.

Tailored Solutions for You:

  • Our Motorized Cable Reels, such as the CWR and NAMI Series, ensure efficient power and data transmission for Shotcrete Machines in mining and tunneling, using hydraulic drives and robust Slip Ring Assemblies.
  • Hose Reels enable reliable fluid transmission, supporting continuous underground and tunneling operations.
  • Our Battery Solutions will improve flexibility, reduce relocation costs, and enhance air quality in confined environments.
  • Radio Remote Controls enable wireless control in underground and tunneling applications, enhancing flexibility and safety. 

Roadheader Machines

Seamless Power and Data Solutions for Efficient Tunnel Excavation

Reliable power is essential for Roadheaders to drive their powerful cutting heads and hydraulic systems, ensuring efficient excavation in underground mining and tunneling. Our motorized cable reels provide a continuous and efficient energy supply, even in the harshest conditions. Powered by hydraulic or electric drives, these reels effectively manage power cables and provide seamless energy transmission between the machine and its feeding point. Designed for durability and minimal maintenance, they maximize uptime and reduce operating costs.

Stable data transmission is crucial for precision cutting and efficient machine control. Our slip ring assemblies facilitate real-time data transmission, allowing operators to monitor machine performance, optimize processes, and quickly adapt to changing conditions. This enhances cutting accuracy, reduces downtime, and improves overall operational efficiency.

For added flexibility and safety, our radio remote control systems allow operators to control roadheaders wirelessly from a safe distance. This increases maneuverability, reduces direct human exposure to hazardous conditions, and improves overall process control. By combining reliable energy transmission with advanced remote control technology, our solutions help Roadheaders operate at peak performance while ensuring maximum safety in underground environments.

Tailored Solutions for You:

  • Our Motorized Cable Reels such as the CWR, NAMI or TCR Series ensure a reliable energy supply for roadheader operations in underground mining and tunneling. They manage power cables while transmitting power and data via robust Slip Ring Assemblies.
  • Radio Remote Controls enhance safety and flexibility by enabling operators to control Roadheader Machines wirelessly from a distance.

Continuous Miners

Keeping Continuous Miners Running – Efficient and Safe

Keeping Continuous Miners running efficiently requires a stable and reliable power supply. Our motorized cable reels provide a consistent source of power to keep cutting heads and conveyors running in the toughest underground conditions. Designed for durability, these electric or hydraulic-powered reels effectively manage power cables while minimizing downtime and maintenance efforts, keeping mining operations productive around the clock.

Seamless data transmission is crucial for optimizing machine performance and ensuring precise control. Our slip ring assemblies facilitate real-time communication between Continuous Miners and central control systems, allowing operators to monitor key parameters and make immediate adjustments. This improves efficiency, enhances safety, and reduces operational disruption.

Our solutions enhance process control and improve overall operational efficiency by enabling real-time monitoring and remote operation. This allows operators to make precise adjustments while maintaining a safe distance, increasing productivity, and reducing downtime in underground mining operations. Our solutions help Continuous Miners operate at peak efficiency while ensuring the highest standards of safety in underground mining.

Tailored Solutions for You:

  • Our Motorized Cable Reels, such as the TCR Series, provide a reliable energy supply for Continuous Miners, transmitting power and data via robust Slip Ring Assemblies.
  • Radio Remote Controls improve safety and flexibility by allowing operators to control machines wirelessly from a distance.

Innovative Energy and Data Management Starts with Conductix-Wampfler!