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Intralogistics systems play an important role in the automated in-plant transport of materials in factories, distribution centers, parcel services, warehouses, airports, hospitals, and others. These systems increase efficiency, quality, sustainability, and traceability of material flow processes, while reducing waste and inventory buffers. Without them, modern high performance facilities could not function. Electrification components are needed for intralogistic equipment as Automated Guided Vehicles ( AGV), Electric Monorail Systems ( EMS), electric pallet conveyors, rail guided vehicles (RGV), transfer cars, and baggage handling systems, as well as sorters, automated storage and retrieval systems (AS/RS, ) and shuttle systems.
Intralogistic systems must be available on demand. If part of the system goes down, processes before and after will stop and the entire facility could shut down. Also, any required maintenance must be done quickly and easily. Energy and data transmission components must adapt to high performance systems, often with complex layouts and operating at high speeds and acceleration. At the same time, they must provide maximum energy efficiency at an acceptable cost. Some systems must meet special technical challenges, such as “clean room” and food processing environments, refrigerated storage, or impure production lines.
Conductix-Wampfler has extensive experience working with intralogistics system OEMs worldwide. From our large product portfolio, we can recommend the optimum solution for individual applications across many different industries without bias towards single technology. With our global presence and local support, we partner closely with OEMs and end-user customers for both small and large scale projects, striving for technical optimization with minimum complexity. Our continuous research & development efforts are geared towards new solutions and continuous improvements of products for this industry.
Inductive Power Transfer (IPT®) – powers systems such as AGVs and baggage handling systems. New generations of IPT with state-of-the-art features keep pace with our customers needs.
Conductor Rails – power Electrified Monorail Systems ( EMS), Rail Guided Vehicles (RGV), and baggage handling systems. The 0832 Series “ EcoClickLine” are ideal for AS/RS stacker cranes. The recently introduced PEplus for conductor rails works well for electric conveyors of all types, providing safety and simplicity.
Spring-Driven and Motor-Driven Reels – manage cables used to power transfer cars and other moving equipment.
Energy Guiding Chains – manage cables for all sorts of material handling equipment.
Rubber and Cellular Buffers – are well suited to absorbing energy from machine element impacts.
High storage system with 7 aisles
Conductix-Wampfler B.V. [NL]
Project installation date
Albert Heijn, distribution center
Power and control signal transmission for storage/retrieval system
Conductor Rail System, Program 0832 EcoClickLine
Double collector assembly
7 aisles each 68 m
Number of poles
• 4 [Power transmission]
• 3 [Transmission of the control signals]
• 100 A [Power transmission]
• 10 A [Transmission of the control signals]
• Retrofit: dismounting of the old conductor rail system
• Installation of the new conductor rail system
• Conductix-Wampfler installed the system together with the customer
• Difficult condition: Conductor Rail System had to be installed very close to the ground
Multi-pole compact conductor rail for use in automatic high rack storage.
The EcoClickLine compact conductor rail system is a 7-pole quick assembly system with an optimised load-bearing system for large support spacings and integrated protection for the conductor rail. The modular system has been designed to supply energy to and transfer data in high rack warehouses and can be extended to include a positioning system.
Standard application data